Product

Zinc Alloy Champagne Cap

Model:GCX-w25

Material: Zinc Alloy

Weight: 68g ± 2g

Neck Circumference: FEA 15mm standard size

Minimum Order Quantity: 5000 pieces

Product Description

Reference Number: GCX-w25
Product Dimensions: Height: 42mm × Width: 35mm
Material: Zinc Alloy + PP Inserts
Installation Method: Magnetic (Standard) / Snap-on (Optional)
Suitable Bottle Neck: champagne/wine bottle cap
Product Weight: 68g ± 2g
Tension Strength: 2.5kg – 5.0kg (Adjustable)
Testing Items: Perfume Friction, Salt Spray, Alcohol Immersion

Key Features:

  • Premium Material & Durable Structure: Made of high-purity zinc alloy, one-piece die-cast for high density and solid hand-feel; resistant to corrosion, oxidation, low temperature and alcohol erosion, suitable for long-term storage and various environments.
  • Professional Sealing Performance: Precision-engineered inner structure and matching size ensure tight, airtight fit; effectively locks in gas, prevents leakage and maintains fresh taste—core performance for champagne packaging.
  • Luxurious & Refined Appearance: Smooth, seamless surface with high-gloss or matte metallic finish; clean lines, round elegant shape and weighty texture create a high-end, prestigious visual effect that stands out on shelves.
  • Fine Craftsmanship: Polished edges, flawless surface, consistent dimensions and stable quality; every piece undergoes strict inspection to ensure perfect assembly and presentation.

Product Overview:

This zamac champagne cap is a premium packaging solution specifically designed for champagne, combining exquisite aesthetics with reliable functionality. Made from high-quality zinc alloy, each cap is precision die-cast. It feels solid and substantial, with a flawless metallic shine and strong structure — ideal for luxury champagne. Its professional sealing design ensures a perfect fit around the bottle neck, effectively retaining bubbles and locking in flavor. Furthermore, its elegant and sophisticated appearance significantly enhances brand image and shelf appeal. We serve high-end champagne houses, wine producers, and gift packaging brands. Guanchengxin offers standard zinc alloy champagne cap and full-service customization to meet the needs of each brand.

Customization Zinc Alloy Champagne Cap Services:

  1. Shape & Dimension: Customize cap height, diameter, top contour, side profile and overall structure to match your bottle design and specifications.
  2. Logo & Decoration: Support embossing, engraving, laser marking, 3D relief or printing; customize brand logos, patterns, texts or anti-counterfeiting marks in any position, depth or detail.
  3. Surface Treatment & Color: Multiple plating options: bright gold, brushed gold, matte silver, antique brass, rose gold, black chrome, satin finish, etc.; also available with sandblasting, texture or gradient effects.
  4. Structure & Function: Adjust inner plug, sealing ring material, connection method or add special features like anti-theft, tamper-evident or magnetic structure as required.
  5. Flexible Service: Low minimum order quantity, from sample development, mold making to mass production; full technical support, process tracking and on-time delivery.

 

 

About guanchengxin

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Holistic Solutions

GuanChengxin, your ultimate partner, offers end-to-end services encompassing design, production, and beyond, revolutionizing bespoke packaging.

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Innovative Design

Our adept design team transforms your visions into tangible masterpieces, seamlessly bridging imagination and reality.

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Unwavering Quality

Adhering to rigorous global AQL benchmarks, GuanChengxin guarantees impeccable product quality, solidifying its commitment to excellence.

Design Ablity

From concept to mass production, our team specializes in product development and casting innovation.
Whether it is to prototype new designs, assist you in turning the concept into reality, or design for manufacturing to optimize the overall design including lightweight, performance and cost, we are prepared to support you at the early stages of ideation and concept as well as during serial production.
We have the technical expertise to turn our product development ideas into reality, while constantly improving casting processes and methods to ensure the best parts for your business.

Service Process

custom Design zinc alloy bottle cap

01

We can offer 3D drawing, prototype, mockup. If you have designs, please send us for checking, files in STEP, IGES, STL, OBJ, PDF, AI, JPG, PNG are available.

Worker lifting a steel mould for a zamac bottle cap

02

Creating precise molds to ensure stability of products' quality

160T zamac die casting machine at the GuanChengXin plant

03

Our die casting machines of 88T, 160T, and 200T manufacture high quality Zamac bottle caps and other zinc alloy die casting parts.

Rows of die-cast zamac caps loaded on jigs for polishing

04

We have 60 sets hand polishing machines and 2 sets automatic polishing machines.

05

Certain caps, stoppers, candle caps or bottle decorations parts require CNC lathes because of structural requirements.

Zamac caps on plating jigs above an electroplating tank

06

Electroplating, painting, electrophoresis and vacuum plating are available. We do 100% quality check before surface finishing.

Workers inspecting zamac caps on the production line

07

Every product will be inspected in line with our strict quality control system.

Worker finishing zamac cap parts at a pneumatic workstation

08

Tailor-made packing for your products.Pack each product well on blister trays, paper trays or cover by protective films.

Custom Design zinc alloy bottle cap / zamac sample

09

Making range boards to show colors and defects which is acceptable or unacceptable, for customer to check and signed. Quality will be strictly controlled within range boards.

Cartons of zamac caps stacked on pallets for shipment

10

Cartons will be stacked on pallets and wrapped in wrapping film to ensure safe arrival of products.

Precise Quality Control​

Premium Quality Products Have Been Done With High Standard Surface Treatment Which Can Pass All Tests Required In The Industry
Guanchengxin Carry Out Incoming Inspection, Ipqc, Dpi And 100% Quality Check Before Packing.

Inspector measuring a gold zamac cap with a digital gauge
Measuring the height of a zamac cap with a digital indicator
Workers packing zamac caps into blister trays
Test chamber used for zamac cap quality testing

Here Are Brief Introduction of 8 Steps In The Manufacturing Process​

2D and 3D design drawings for a custom zamac bottle cap

01 Design and drawing

This is the first step of all the communications. Customers can send us designs and drawings directly or we can draw 2D or 3D for customers.

Tooling and mould making for a zamac bottle cap

02 Molding

Based on the requirements and drawings, we proceed the tooling and molding for the product.

Zamac die casting machine producing zinc alloy bottle caps

03 Zamac Die-casting

We have different kinds of techniques and ways for die casting zinc alloy, matched to the wall thickness and detail of each cap.

Removing gates and flash from die-cast zamac caps

04 Basic Appearance Treatment

Removing the gates/flash or burrs is the basic step for the following polishing.

Polishing zamac bottle caps before electroplating

05 Polishing

It will be intensive surface treatment process, and it will help the next electroplating step more favorably.

Electroplating line finishing zamac bottle caps

06 Electroplating

It can make the zinc alloy caps shining and luxury and enhance the corrosion resistance ability.

100% quality inspection of finished zamac bottle caps

07 100% Quality Check

We provide 100% quality check service to make our customers can get 100% exquisite high quality bottle cap.

Zamac perfume caps packed in EVA trays ready for shipment

08 Packaging

We provide different options for keeping the perfume caps safely during long time shipment, including custom EVA, plastic tray, etc,. Particularly the custom EVA can fit the perfume cap very well.

FAQ

Usually it will be T/T in advance , we also can accept net 30 days for the long-term cooperation customer. Please check with our sales with details.

Normally, the customized samples lead time is 15 days, the lead time for mass production is 25-30 days. It depends on the order quantity and the season you place the order.Zinc alloy tooling is built once and reused, so repeat runs come in faster than the first one.

Yes,we have a professional team can make design drawing and 3D display to you. Also we can support you 3D samples.

We can accept FOB,CIF etc. You can choose the one which is the most convenient or cost effective for you.

No, you do not need to pay for the mold again, it will be used for a long time.

Get a Free Quote

We are a reputable supplier of metal perfume bottle caps, and we specialize in customizing perfume bottle caps to meet specific preferences and requirements.

Browse the rest of our zamac wine bottle caps for other knurled, petal and crown stopper builds.

Customize Your Own ZAMAC Cap

We help you avoid the pitfalls to deliver the quality and value your ZAMAC wine bottle cap and perfume cap need on-time and on-budget.

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